Webasto Mazda 6 Wartungshandbuch

Thermo Top Z/CList of ContentsIList of Contents1. Introduction1.1 Scope and Purpose ...

2 General DescriptionThermo Top Z/C204Page free for notes

Thermo Top Z/C3 Functional Description3013. Functional Description3.1 Functional Description Thermo Top Z (Supplementary Heater)3.1.1 Switch On/Starti

3 Functional DescriptionThermo Top Z/C3023.2 Functional Description Thermo Top C (Auxiliary Heater)3.2.1 Switch OnFuelWhen operating the "instant

Thermo Top Z/C3 Functional Description3033.2.4 Auxiliary Heater in Supplementary Heater Function3.2.4.1 Switch OnWhen starting the engine the heater g

3 Functional DescriptionThermo Top Z/C304Page free for notes

Thermo Top Z/C4 Technical Data4014. Technical DataWhere no threshold values are specified technical data in the table are understood to include standa

4 Technical DataThermo Top Z/C402Page free for notes

Thermo Top Z/C5 Troubleshooting5015. Troubleshooting5.1 General Fault SymptomsThe following table (Fig. 501) lists possible fault symptoms of general

5 TroubleshootingThermo Top Z/C5025.2 Malfunctions5.2.1 Error Lockout by Malfunction of HeaterIn case of a "no flame-up" condition fuel is d

Thermo Top Z/C6 Functional Checkouts6016. Functional Checkouts6.1 GeneralThis section describes the tests on the heater and its components in installe

List of ContentsThermo Top Z/CII5. Troubleshooting5.1 General Fault Symptoms ...

6 Functional CheckoutsThermo Top Z/C6026.2.2 Timer Functional Test(Thermo Top C)6.2.2.1 Voltage Check1. Remove cover using a small screw driver.2. Loo

Thermo Top Z/C7 Circuit Diagrams7017. Circuit Diagrams7.1 GeneralThe circuit diagram (Fig. 701) shows the electrical circuit of the heater Thermo Top

7 Circuit DiagramsThermo Top Z/C702ϑϑItem Nomenclature RemarkA1 Heater Thermo Top Z/CA2 ControlA3 Connector boxA4 Telestart receiver T6B2 Temperature

Thermo Top Z/C8 Servicing8018. Servicing8.1 GeneralThis section describes the servicing procedures allowed on the heater when installed.WARNINGThere i

8 ServicingThermo Top Z/C802Prior to the heater's first operation or after renewal of the coolant the cooling system must be carefully bled. The

Thermo Top Z/C8 Servicing8038.6.2 Connection to Vehicle Fuel SystemIn vehicles with carburettor or fuel injection including a return line the heater f

8 ServicingThermo Top Z/C804Fig. 805 Pipe/Hose Connection8.6.2.2 Dosing PumpThe dosing pump is a combined delivery, dosing and shut-off system and i

Thermo Top Z/C8 Servicing805Fig. 807 Exhaust Pipe Outlet, Installation Position8.7 Removal and InstallationCAUTIONIn the heater installed condition

8 ServicingThermo Top Z/C8068.7.2 Timer, Removal and InstallationTimer removal and installation is to be performed in accordance with Fig. 808. For in

Thermo Top Z/C9 Repair9019. Repair9.1 GeneralThis section describes the repairs that may be performed on the heaters Thermo Top Z and Thermo Top C whe

Thermo Top Z/CList of ContentsIII9. Repair9.1 General ...

9 RepairThermo Top Z/C902Fig. 901 Replacement of Circulation Pump (Thermo Top C)9.2 Disassembly and Assembly9.2.1 Circulation Pump, Replacement (The

Thermo Top Z/C9 Repair9039.2.2 Combustion Air Fan, ReplacementCAUTIONIn case of Thermo Top C the circulation pump must be removed first (see 9.2.1.1).

9 RepairThermo Top Z/C904Fig. 902 Heater DisassemblyTorque 3.5 Nm7 Control unit/heat exchanger8 Glow plug/flame sensor9 Fuel pipe10 Screw (4)11 Scre

Thermo Top Z/C9 Repair9059.2.3 Burner Insert with Glow Plug/Flame Sensor, ReplacementCAUTIONIn case of Thermo Top C the circulation pump must be remov

9 RepairThermo Top Z/C906Page free for notes

Thermo Top Z/C10 Packaging, Storage and Shipping100110. Packaging, Storage and Shipping10.1 GeneralThe heater or its components shipped to Webasto The

10Packaging,StorageandShippingThermo Top Z/C1002

List of FiguresThermo Top Z/CIVList of Figures501 Fault Symptoms ...

Thermo Top Z/C1 Introduction1011. Introduction1.1 Scope and PurposeThis repair shop manual is intended to support familiarised personnel in the repair

1 IntroductionThermo Top Z/C102The heater must not be installed in the passenger or driver compartments of vehicles.At filling stations and fuel depot

Thermo Top Z/C2 General Description2012. General DescriptionThe water heater Thermo Top Z supplementary heater is intended to compensate for the short

2 General DescriptionThermo Top Z/C2022.1 Combustion Air Fan AssemblyThe combustion air fan assembly includes thecombustion air fancombustion air line

Thermo Top Z/C2 General Description2032.4 Control Unit/Heat ExchangerThe control unit/heat exchanger includes thecontrol unittemperature sensoroverhea