Webasto Mercedes-Benz E-Class BR 211 Bedienungsanleitung

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WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warning instructions.
Webasto does not accept any liability for defects and damage that are attributable to
an installation by untrained staff.
Feel the drive
Mercedes-Benz E-Class BR 211 / CLS BR 219
Gasoline and diesel
From model year 2003
For left-hand drive vehicles only
Not for AMG or AMG look
Ident. No.: 9015594B €10 fee © Webasto AG
Water Heater Unit
Thermo Top C Auxiliary Heating
Installation Instructions
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Inhaltsverzeichnis

Seite 1 - Installation Instructions

WARNING!Hazard warning:Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, whic

Seite 2 - Validity

10Mercedes-Benz E-Class BR 211 / CLS BR 219 Tip switch1 Tip switchAssem-bling the tip switch (sugges-tion)1 Lower operating panel2 Center console cov

Seite 3 - Special Tools

11Mercedes-Benz E-Class BR 211 / CLS BR 219Metering pump cable harnessRun the metering pump cable harness through the cable duct to the connector stri

Seite 4

12Mercedes-Benz E-Class BR 211 / CLS BR 219Thermo Call Option1 Thermo Call2 Footplate rear sideAssem-bling the Thermo Call1 Thermo Call antennaAssem-b

Seite 5 - Preliminary Work

13Mercedes-Benz E-Class BR 211 / CLS BR 219Thermo Call circuit diagramWebasto components Colors and symbolsLegendTT-V Heater unit sw blackYA Y adapter

Seite 6 - Preparing the cable harness

14Mercedes-Benz E-Class BR 211 / CLS BR 219Preparing the Heater UnitPlace the solenoid 3 on the stay bolts and fasten with flanged nuts 2 [3x]. Fasten

Seite 7 - Electrical Connections

15Mercedes-Benz E-Class BR 211 / CLS BR 219Water connection for all vehiclesWARNING!Any cold water running off should be collected using an appropriat

Seite 8

16Mercedes-Benz E-Class BR 211 / CLS BR 219d = 1120mme = 100mmf = 100mmDispose of section XCutting braided protective hoses to lengthSlide the braided

Seite 9 - Remote start

17Mercedes-Benz E-Class BR 211 / CLS BR 219Fasten the fuel line 2 to the cross rail with clips 1.Fasten the fuel lineCut off the water hoses 1 on the

Seite 10 - Tip switch

18Mercedes-Benz E-Class BR 211 / CLS BR 219Connect the water hose 2 back on the circulation pump 1.Assem-bling the water hosesPlace molded hose A on t

Seite 11 - Metering pump cable harness

19Mercedes-Benz E-Class BR 211 / CLS BR 2191 Original vehicle coolant hose2 Switch valve (5 connections)Mount new switch valve1Switch valvePlacement i

Seite 12 - Thermo Call Option

22Mercedes-Benz E-Class BR 211 / CLS BR 219ValidityVehicle and engine types, equipment variants as well as national specifications, which are not list

Seite 13 - TC1.1/TC2

20Mercedes-Benz E-Class BR 211 / CLS BR 2191 Conduit coverInsert the water hose in the guide.installationReroute water hose(The illustration shows CLS

Seite 14 - Installing the Heater Unit

21Mercedes-Benz E-Class BR 211 / CLS BR 219Fuel ConnectionCAUTION!Open the vehicle's tank-cap lock, ventilate the tank and then re-close the tank

Seite 15

22Mercedes-Benz E-Class BR 211 / CLS BR 2191 Fuel line hose 90°2 Universal clip Ø10mm [4x]3 Metering pump bracket4 Hose section [2x]5 Fuel line 1=130

Seite 16

23Mercedes-Benz E-Class BR 211 / CLS BR 219Bend down the fastening strap with a screw driver to access the surrounding components. Check the position

Seite 17

Mercedes-Benz E-Class BR 211 / CLS BR 219Webasto AGPostfach 80 - 82132 Stockdorf - Hotline 0 18 05 / 93 22 78Hotfax (0395) 55 92-353 - http://www.weba

Seite 18

2525Mercedes-Benz E-Class BR 211 / CLS BR 219Rule of thumb for operating the auxiliary heating: driving time = heating time.Operating instructions for

Seite 19

33Mercedes-Benz E-Class BR 211 / CLS BR 219Heater Unit / Scope of DeliveryOptional control element selection:ForewordThese installation instructions a

Seite 20

44Special features are highlighted using the following symbols:Mechanics ElectricsWater connectionFuel connectionExhaust systemCombustion airThe arrow

Seite 21 - Fuel Connection

5Mercedes-Benz E-Class BR 211 / CLS BR 219Heater Unit Installation Location1 Heater unitInstallation location11Preliminary WorkWARNING!- Slide the pas

Seite 22

6Mercedes-Benz E-Class BR 211 / CLS BR 219Loosen the screws 2, move the clamping bar 1 to the front and remove it. Loosen the bumperPreparing the cabl

Seite 23

7Mercedes-Benz E-Class BR 211 / CLS BR 219Electrical ConnectionsCAN junction 1 CAN terminal strip Ground connection1 Grounding point in passenger foot

Seite 24 - Feel the drive

8Mercedes-Benz E-Class BR 211 / CLS BR 219Cut in the grommet 2 1 Cable harnessInstalling the cable harness in the grommetCut open the protective rubbe

Seite 25

9Mercedes-Benz E-Class BR 211 / CLS BR 219Remote start1 Velcro stripsAttach Velcro strips1 Remote start2 Glove compartment housingAssem-bling the remo

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