Webasto Air Top 2000 S D Wartungshandbuch

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Luftheizgeräte
Air Heaters
Luchtverwarmingsapparaten
Einbauanweisung
Installation Instructions
Montagehandleiding
Air Top 2000 ST
Handelsbezeichnungen/Trade names/Handelsnamen:
Air Top 2000 ST B (Benzin/Petrol/benzine)
Air Top 2000 ST D (Diesel/PME)
AT2000ST_Installation_Instructions.book Page 1 Wednesday, May 29, 2013 12:54 PM
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Inhaltsverzeichnis

Seite 1 - Air Top 2000 ST

LuftheizgeräteAir HeatersLuchtverwarmingsapparatenEinbauanweisungInstallation InstructionsMontagehandleidingAir Top 2000 STHandelsbezeichnungen/Trade

Seite 2

Installation Air Top 2000 ST443 InstallationIMPORTANTThe statutory regulations governing installation on pages 1 and 2 must beadhered to. The requirem

Seite 3

Fig. 1: Dimensions of the heater1 Hot air inlet2 Hot air outlet3 Combustion air intake4 Exhaust fume outlet5 Fuel intake6 Space requirement for hot ai

Seite 4 - Table of Contents

Fig. 2: Permitted installation positions for heatersAir Top 2000 ST - diesel:Air Top 2000 ST - petrol: horizontallyFig. 3: SealFig. 4: InstallationEns

Seite 5

Air Top 2000 ST Type label474 Type labelThe model plate must be positioned so that it cannot be damaged andmust be clearly legible when the heater is

Seite 6

Installation example Air Top 2000 ST485 Installation exampleFig. 5: Installation example for air heater in recirculation mode1 Control element2 Heater

Seite 7

Air Top 2000 ST Hot air system496 Hot air systemNOTE:The heater must not be integrated into the vehicle’s air system.Inside the control unit there is

Seite 8

Hot air system Air Top 2000 ST50IMPORTANTIf you use the heater without a hot air inlet hose, the inlet grille suppliedwith the heater must be used at

Seite 9 - 2 Use of the air heaters

Air Top 2000 ST Fuel supply517 Fuel supplyThe fuel is taken from the vehicle fuel tank or from a separate fuel tank.The values for the maximum pressur

Seite 10 - Installation Air Top 2000 ST

Fuel supply Air Top 2000 ST527.1. Vehicles with carburettor enginesThe fuel may only be extracted using the special Webasto fuel extractor(see Figure

Seite 11

Fig. 11: Fuel pick-up from the plastic tank(Pick-up via tank drain screw)Sealing ringPlastic tankFig. 12: Fuel pick-up from the plastic tank(Pick-up v

Seite 12

Das unsachgemäße Einbauen oder Reparieren von Webasto Heiz- und Kühlsystemen kann Feuerverursachen oder zum Austritt von tödlichem Kohlenmonoxid führe

Seite 13 - Air Top 2000 ST Type label

Fuel supply Air Top 2000 ST547.4.1. Connecting two pipes with a hoseThe correct procedure for connecting fuel lines with hosing is shown in Fig-ure 13

Seite 14 - 5 Installation example

Air Top 2000 ST Fuel supply557.5.2. Installation and attachmentThe metering pump must be secured with a vibration-damping mounting(for example a rubbe

Seite 15 - 6 Hot air system

Combustion air supply Air Top 2000 ST568 Combustion air supplyUnder no circumstances may the combustion air be taken from areas oc-cupied by people. T

Seite 16

Air Top 2000 ST Exhaust pipe579 Exhaust pipeRigid pipes of unalloyed or alloyed steel with a minimum wall thickness of1.0 mm or flexible piping of all

Seite 17 - Air Top 2000 ST Fuel supply

Combustion air inlet and exhaust lines Air Top 2000 ST5810 Combustion air inlet and exhaust linesBoth lines are to be installed falling away from the

Seite 18 - Fuel supply Air Top 2000 ST

Fig. 22: Exhaust pipe openingInstallation positionAn attachment is required no further than 150 mm from the end of theexhaust pipe to ensure that the

Seite 19

Electrical connections Air Top 2000 ST6011 Electrical connectionsAll the cables that are not required must be insulated.NOTE:If the combination timer

Seite 20

Air Top 2000 ST Electrical connections61The cable passage can be placed at either the left or right side.To ensure that the cable passage in the contr

Seite 21

Electrical connections Air Top 2000 ST6211.4. Control element connectionThe wiring harness is prepared for connection to the control element.Simply pu

Seite 22 - 8 Combustion air supply

Air Top 2000 ST Connection diagram/Circuit diagram6312 Connection diagram/Circuit diagramAdapter wiring harnessred: Terminal 30grey: Terminal 58black:

Seite 24

Connection diagram/Circuit diagram Air Top 2000 ST64Fig. 30: System wiring diagram for the Air Top 2000 ST, 12V/24V with control element and vehicle f

Seite 25

Air Top 2000 ST Connection diagram/Circuit diagram65Fig. 31: System wiring diagram for the Air Top 2000 ST, 12V/24V with combination timer and vehicle

Seite 26 - 11 Electrical connections

Connection diagram/Circuit diagram Air Top 2000 ST66Fig. 32: System wiring diagram for the Air Top 2000 ST D, 12/24V ADR operation with control elemen

Seite 27

Air Top 2000 ST Connection diagram/Circuit diagram67Fig. 33: System wiring diagram for the Air Top 2000 ST, 12 V/24 V with combination timer and elect

Seite 28

Legend for circuit diagrams Air Top 2000 ST6813 Legend for circuit diagramsCable cross-sections< 7.5 m 7.5 - 15 m0.75 mm21.0 mm21.0 mm21.5 mm21.5 m

Seite 29

Item Description CommentA1 Heater Air Top 2000 STA2 Control module Control unit 1574B1 Flame sensor for petrol heaters onlyB2 Temperature sensor inter

Seite 30

Initial start-up Air Top 2000 ST7014 Initial start-upAfter you have installed the heater, bleed the fuel supply system carefully.NOTE:As a result of t

Seite 31

Air Top 2000 ST Fault lock-out7115 Fault lock-outThe control unit has identified errors on individual heater components andfaults during the operation

Seite 32

Fault lock-out Air Top 2000 ST7215.1. Error code outputNOTE:The error code is output if the heater is fitted with a control element afteran error has

Seite 33

Air Top 2000 ST Technical data7316 Technical dataExcept where limit values are specified, the technical data refer to the usualheater tolerances of r

Seite 34

Air Top 2000 STIInhaltsverzeichnis1 Gesetzliche Bestimmungen für den Einbau ... 12 Verwendung der Luftheizgeräte ...53 Ein

Seite 35

Heater Operation Air Top 2000 ST B Air Top 2000 ST DType test permit EMCheaterE1 10R- 04 1085E1 122R- 00 0216Model Air heater with evaporator burnerHe

Seite 36 - 14 Initial start-up

Air Top 2000 ST Version7517 VersionAir Top 2000 ST-B (petrol)Air heater for petrol (12 V)Air Top 2000 ST-D (diesel)Air heater for diesel/EL heating oi

Seite 37 - 15 Fault lock-out

Drilling template Air Top 2000 ST7618 Drilling templateFig. 34: Drilling templateNOTE:Max. base unevenness aroundthe seal: 1 mmSealAT2000ST_Installati

Seite 38

AT2000ST_Installation_Instructions.book Page 115 Wednesday, May 29, 2013 12:54 PM

Seite 39 - 16 Technical data

Die Betriebsanweisung vor Inbetriebnahme des Heizgerätes unbedingt lesen.Im Fall einer mehrsprachigen Version ist Deutsch verbindlich.Die Telefonnumme

Seite 40

Air Top 2000 ST Statutory regulations governing installation391 Statutory regulations governing installationType approvals according to ECE-R 10 (EMC)

Seite 41 - Air Top 2000 ST Version

Statutory regulations governing installation Air Top 2000 ST40Requirement for basic unit:A maximum run-on period of 40 seconds is permitted when the c

Seite 42 - 18 Drilling template

Air Top 2000 ST Statutory regulations governing installation415.3.6.2 The inlet duct must be protected by mesh or other suitable means.5.3.7 Heating a

Seite 43

Statutory regulations governing installation Air Top 2000 ST423.3 FL vehicles3.3.1 The combustion heaters shall be put out of operation by at least th

Seite 44

Air Top 2000 ST Use of the air heaters432 Use of the air heatersThe Webasto Air Top 2000 ST air heaters are designed– to heat cabins, boats, trucks, m

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